Stationary Concrete Batching Plant
Stationary concrete batching plant features a robust fixed structure and high-precision batching components, delivering steady high-volume concrete production for fixed construction sites with reliable performance and easy maintenance.
- Productivity:25-240(m³/hr)
- Type:Belt type/Bucket type
What is aStationary Concrete Batching Plant
A stationary concrete batching plant is a full set of gear for making concrete. It’s bolted down tight to a special solid base, so It can’t be moved easily from one job site to another. This kind of plant is built for one main job: making large amounts of concrete over a long time. It runs fully on mechanical parts and automatic controls from start to finish.
- Bucket-type
- Belt-type
Bucket-type Concrete Batching Plant (HZS25/35/50/75)
Vertical hopper conveying with a compact footprint and low cost, ideal for small-to-medium projects with limited site space and short construction periods.
| Bucket type | Unit | HZS25 | HZS35 | HZS50 | HZS75 |
| Theoretical productivity | m3/hr | 25 | 35 | 50 | 75 |
| Mixer model | – | JS500 | JS750 | JS1000B | JS1500B |
| Mixing motor power | kw | 18.5 | 30 | 37 | 55 |
| Feeding mode | – | Hoist bucket | |||
| Cycling period | s | 72 | 72 | 72 | 72 |
| Max. aggregate size | mm | Ф80 | Ф80 | Ф80 | Ф80 |
| Aggregate bins capacity | m3 | 2*6 | 3*6 | 3*12 | 3*12 |
| Discharging height | m | 4.0 | 4.0 | 4.0 | 4.0 |
| Aggregate weighing precision | – | ±2% | ±2% | ±2% | ±2% |
| Power weighing precision | – | ±1% | ±1% | ±1% | ±1% |
| Water weighing precision | – | ±1% | ±1% | ±1% | ±1% |
| Additive weighing precision | – | ±1% | ±1% | ±1% | ±1% |
Belt-type Concrete Batching Plant (HZS60/90/120/150/240)
Continuous belt conveying for high efficiency and stable output, perfect for large-scale long-term construction and commercial concrete production.
| Belt type | Unit | HZS60 | HZS90 | HZS120 | HZS150 | HZS180 | HZS240 |
| Theoretical productivity | m3/hr | 60 | 90 | 120 | 150 | 180 | 240 |
| Mixer model | – | JS1000 | JS1500 | JS2000 | JS3000 | JS3000 | JS4000 |
| Mixing motor power | kw | 37 | 55 | 2*37 | 2*55 | 2*55 | 2*75 |
| Feeding mode | – | Belt conveyor | |||||
| Cycling period | s | 60 | 60 | 60 | 60 | 60 | 60 |
| Max. aggregate size | mm | Ф80 | Ф80 | Ф80 | Ф80 | Ф80 | Ф80 |
| Aggregate bins capacity | m3 | 3*12 | 3*12 | 4*20 | 4*20 | 4*20 | 4*25 |
| Discharging height | m | 4.0 | 4.0 | 4.0 | 4.0 | 4.0 | 4.0 |
| Aggregate weighing precision | – | ±2% | ±2% | ±2% | ±2％ | ±2% | ±2% |
| Power weighing precision | – | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% |
| Water weighing precision | – | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% |
| Additive weighing precision | – | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% |
Main Systems Of Stationary Concrete Batching Plant
This is an all-in-one, connected system. Every part has its own job, and all parts have to work together to run right. Steady concrete production needs smooth, precise operation. Below are the core parts you need to know.
- Aggregate Bins
Aggregate bins hold sand and gravel. These are the main solid materials for concrete. Most models use separate bins for different grades. This keeps materials from mixing up, which would ruin the final concrete mix.
- Weighing System
Weighing system has three key sections: weighing aggregates, weighing cement, and weighing water with chemical admixtures. Every step is precise, with errors kept within industry rules. This accuracy is what keeps concrete strength consistent batch after batch.
- Conveying Equipment
These plants use two common conveyor types. Belt conveyors work for high-output models and elevators take less ground space. Both move weighed materials straight into the mixer drum quickly.
- Cement Silos and Screw Conveyors
Cement silos store powder materials like cement and fly ash. They work with screw conveyors to keep powder moving without jams. The screw system sends exact amounts to the weighing hopper, keeps powder dry, and stops leaks or dust clouds.
- Mixer
Most fixed batching plants use a twin-shaft compulsory mixer. It mixes concrete evenly, and works for all concrete grades. You can also pick a single-shaft or planetary mixer to tally with your project needs.
- Control and Pneumatic Systems
A PLC automatic control box runs the whole plant. Type in the right mix ratio, and the plant finishes production all on its own. The pneumatic system makes compressed air to power all valves and switches, keeping them working reliably.
- Environmental Protection Parts
Standard ecological parts include dust collectors and noise reducers. Some higher-end models also have wastewater recycling systems. These features help the plant meet local environmental rules for construction sites.
How Does a Stationary Concrete Batching Plant Work
Suitable Applications and Core Benefits of Stationary Concrete Batching Plants
Stationary concrete batching plants have a heavy, permanent steel frame, and they are not made for frequent disassembly or moves between job sites. These units work best for large, long-haul projects based in a single fixed work area, running nonstop to supply a steady, high-volume flow of concrete that matches consistent on-site construction needs.
- Scenario 1: Commercial Concrete Production
Why it’s a good fit: This equipment is built for nonstop bulk production, making all grades of ready-mix concrete with consistent, reliable quality, and it easily covers daily delivery needs for construction crews, general contractors and small to mid-sized engineering projects. Every production step is fully trackable, meeting industry quality control standards.
Core benefits: Standard mainstream models make 60 to 240 cubic meters of quality concrete per hour.
What to avoid: Don’t install the plant too far from other raw material suppliers. Concrete production demands strict raw material purity, cleanliness and moisture content control, while foreign matter contamination can cause equipment blockages, failed inspections and even quality accidents. - Scenario 2: Large Infrastructure Projects
Why it’s a good fit: Infrastructure projects leave almost no room for error in concrete quality and steady supply, and daily concrete use is far higher than standard construction jobs. Many also need specialty concrete mixes, including frost-resistant, waterproof, sulfate-resistant and high-strength types.
Core benefits: The twin-shaft forced mixer handles all specialty concrete evenly, with no uneven mixing, clumping or material separation.
What to avoid: Never set up the plant on unapproved temporary land, since this unstable ground can’t support the heavy reinforced concrete foundation the unit needs, leading to equipment vibration, inaccurate weighing and ruined concrete batches. - Scenario 3: Prefabricated Component Factories
Why it’s a good fit: Precast components need highly uniform, dense concrete, and most production lines use low-flow dry or semi-dry mixes. The forced mixing action of stationary plants makes smooth, clump-free concrete, and its steady production pace matches assembly line work perfectly.
Core benefits: Ultra-precise weighing and mixing meet the strict mix ratio rules for precast components, keeping finished product quality high and consistent across every batch.
What to avoid: Make sure the factory has enough space to separate raw material storage, the mixing unit and precast production zones clearly. Cramped, messy space will disrupt the whole workflow and create costly production bottlenecks. - Scenario 4: Long-Term Stationary Construction Projects
Why it’s a good fit: These long projects don’t require moving any mixing equipment, so the one-time permanent foundation cost is spread over the full project timeline, making it much more cost-effective than renting mobile batching plants.
Core benefits: This plant offers solid long-term value with low daily operating and maintenance costs, while standard ecological features meet all on-site environmental rules.
What to avoid: Check the site’s ground bearing capacity fully before setup, because weak soil will cause foundation settlement, equipment vibration and inaccurate weighing, all of which ruin concrete quality.
7 Key Tips for Buying a Stationary Concrete Batching Plant
Buying this plant isn’t just about picking the cheapest price. You have to think about your project needs, site space, and long-term use all together. Cheap, low-quality machines break down often, and shutdowns delay projects and cost more in the end. From years of hands-on engineering equipment experience, here are practical tips to avoid common buying mistakes.
- 01
Calculate Real Daily Output Needs
Don’t just look at theoretical output numbers. Pick a plant size based on your real daily concrete needs. An oversized plant wastes money on power and upfront costs, while an undersized one can’t keep up and delays the whole job.
- 02
Check Key Machine Specs Carefully
Stick with a twin-shaft compulsory mixer for the most even mixing. Confirm if the plant can be customized like cement silo size, full ecological enclosures, and other tweaks. Don’t pay for fancy specs you don’t need, focusing on practical features only.
- 03
Inspect Material Quality and Workmanship
Check the steel frame thickness, mixer liner and blade durability, and electrical part brands. These all affect how long the machine lasts. Trusted big factories use thick, tough materials but cheap models cut corners and break down fast.
- 04
Choose a Reliable Control System
A full automatic PLC control system is easy to run. It logs production data and alerts you to breakdowns automatically so that new workers can learn it quickly. Avoid semi-automatic low-end controls because they need more manual work and have more errors.
- 05
Pick Compliant Eco-Friendly Parts
Environmental rules for construction sites are strict now. Dust collectors and noise filters are standard must-haves. In areas with tight eco-friendly rules, add full enclosures and wastewater recycling to avoid later shutdowns.
- 06
Pick a Trusted Manufacturer with Good After-Sales
Choose manufacturers with real licenses and project examples, not middlemen. Good makers offer on-site installation and free operator training. They send spare parts fast and fix breakdowns quickly, cutting down costly downtime.
- 07
Plan Your Site Space Early
Ensure the site has ample space, a sufficiently stable ground, easy access to water and power, and smooth passage for large trucks. Complete the foundation work prior to the plant’s arrival to avoid project delays.
- 08
Count Total Costs
Don’t only look at the base machine price. Add in foundation, shipping, installation, and long-term maintenance costs. Compare full value, not just the upfront cost to help you buy the right equipment.
Why Choose EPDAS Stationary Concrete Batching Plants
- Built Tough for Long-Term Use
Our stationary batching plants use thick, wear-resistant steel for frames and key parts. Mixer liners and blades are high-wear alloy. All core electrical, hydraulic, and pneumatic parts are top-brand. Every machine passes heavy-use tests before shipping, handling long daily runs easily.
- Custom Made for Your Exact Needs
We build custom plans for every client. We factor in project size, output needs, site space, local eco-friendly rules, and even weather like winter insulation for cold areas or anti-corrosion for coastal sites. Choose only the features you need and no unnecessary costs for unused functions.
- Steady, Reliable Concrete Quality
All plants come with high-precision weighing sensors standard, weighing aggregates, cement, water, and admixtures separately, with errors well under industry limits. Paired with twin-shaft mixers, mixing is fully even with no dead spots.
- Full-Service Support From Start to Finish
We offer free site layout and foundation design, based on your timeline, space, material supply, and truck access. After shipping, we send teams to install and test on-site. We also provide free training for your staff: operation, daily care, and small fixes.
- Better Value for Long-Term Use
We are direct factory makers, no middlemen. We offer fair prices while keeping top material quality. Our plants are built to save energy, lowering monthly electric bills. Cost per cubic meter of concrete is lower than similar models ‘ one investment for long-term savings ’.
- Fast, Responsive After-Sales Help
We have a dedicated after-sales team for full equipment support. We keep plenty of spare parts in stock, answering questions and fix breakdowns 24/7, cutting downtime as much as possible. No hidden fees at any step and support your project start to finish.
EPDAS Stationary Concrete Batching Plant Projects
HZS75 In the Philippines
HZS75 concrete batching plant has been installed in the Philippines, serving local large-scale construction contractors and supplying high-quality concrete to multiple building companies.
Mixer model: JS1500B
Hoist bucket
Productivity: 75m3/hr
HZS60 In the Saudi Arabia
In the supporting construction of Saudi Arabia’s Eastern Province Industrial New Area and Red Sea Tourism Project, HZS60 serves as the main medium-small batching plant, meeting phased mass concrete needs and adapting to local high-temperature working conditions.
Productivity: 60 m3/hr
Belt conveyor
Mixer model: JS1000
Equipment Details Display of Stationary Concrete Batching Plantf
Stationary concrete batching plant comprises heavy-duty steel structural frames, high-precision batching modules, robust twin-shaft mixers, sealed powder silos and anti-corrosive conveying components, all made of premium materials with rigorous quality control for durable, reliable structural and component performance.
Stationary Concrete Batching Plant FAQs
- How do I choose the right concrete batching plant for my project?
To choose the right concrete batching plant, consider factors such as required output capacity, project duration, site size, and budget. Mobile concrete batching plants are suitable for temporary or remote projects, while stationary batching plants are ideal for long-term, high-capacity concrete production. We are a Professional supplier and can help you select the most efficient solution.
- What types of mixers are used in concrete batching plants?
Concrete batching plants can be equipped with twin-shaft mixers, planetary mixers, pan mixers, or single-shaft mixers. Twin-shaft mixers are widely used in stationary concrete batching plants due to their high output and strong mixing performance, while planetary mixers are ideal for precast concrete and high-quality concrete production. Choosing the right mixer depends on concrete grade, production capacity, and project requirements.
- Can a concrete batching plant control system be customized?
Yes. The batching plant control system can be fully customized, including PLC brand, interface language, automation level, and data management functions. Advanced options include remote monitoring, automatic reporting, and production data storage, making the concrete mixing plant easier to operate and manage.
- What power supply standards can concrete batching plants support?
Concrete batching plants can be designed to match different international electrical standards, such as 380V 50Hz, 415V 50Hz, or 440V 60Hz. Electrical components are selected according to local power conditions to ensure safe and stable operation.
- Can concrete batching plants operate in extreme climates?
Yes. Customized concrete batching plants can be designed for hot, cold, dusty, or humid environments. Options include thermal insulation, heating systems, dust collectors, and corrosion-resistant materials to ensure reliable performance in harsh working conditions.
- What is the delivery time for a concrete batching plant?
The production time for a concrete batching plant usually ranges from 15 to 45 days, depending on capacity and customization requirements. Shipping time varies by destination. EPDAS can provide clear delivery schedules and export support.
- What should I do if the weighing is inaccurate and the concrete mix ratio has a large error?
If you notice weighing errors, stop production immediately and do not force the machine to run. Check these common issues first: Calibrate the sensors regularly: Weighing sensors can drift slightly over time. Calibrating them once a month will ensure continuous accuracy. Check for moisture and loose wiring: Inspect the sensors to see if they are damp or if the cables are loose. Fix any wiring issues right away. Prevent material buildup: Avoid overloading the aggregate bins. Leftover material can press against the weighing hopper and ruin the measurement. Clean out the bins daily.
- What are the wearable parts of the equipment and how often should they be replaced?
The core wearable parts are mainly located in the mixing and conveying systems. These include mixer blades, liners, conveyor belts, seals, and screw conveyor flights. Under normal use and proper daily maintenance, the estimated replacement intervals are as follows: Mixer blades and liners: 6 to 12 months Conveying belts: 1 to 2 years Seals and lubrication components: Inspect and replace every 3 to 6 months The exact lifespan depends on your production frequency and the abrasiveness of your materials. We highly recommend keeping a small stock of these wear parts in advance to prevent unexpected downtime and project delays.
- How is the mobile concrete batching plant transported?
Transportation is highly convenient and generally split into two types based on the equipment design: Towed (Trailer-mounted) models: These units are built on a heavy-duty chassis with wheels and can be easily towed directly to the job site by a standard truck head. Self-propelled models: These units are equipped with their own driving power system and can move independently around the site or short distances without requiring extra towing vehicles. Both options are engineered for rapid relocation and can be quickly prepared for transport to keep your project moving efficiently.
- Is a foundation-free concrete batching plant more cost-effective than a traditional one?
Yes, it is definitely more cost-effective for temporary projects or jobs that require frequent relocation. While the initial equipment purchase prices are similar, the foundation-free model eliminates the expensive civil engineering costs of pouring a permanent concrete foundation. The entire setup can be reused at next job sites, which saves a significant amount of money over the long term. On the other hand, if you are running a long-term, fixed-location factory, a traditional batching plant might offer slightly better long-term stability.
- Can cement silos be used to store materials other than cement?
Yes. You can store any dry, powder-like materials such as fly ash, lime, and slag powder without major modifications. Just make sure to avoid cross-contamination by keeping different materials in separate silos. Note: If storing highly corrosive materials, a specialized anti-corrosion coating is required.
- Can screw conveyors handle vertical transport?
Yes, but only for short distances. Vertical transport requires short-pitch screw flights and strict feed rate control to prevent material backflow. Because vertical transport consumes much more power, we recommend using an inclined conveyor instead if space permits to reduce energy costs and mechanical wear.
- What should I do if the screw shaft makes unusual noises?
Stop the machine and check these three main causes to troubleshoot the issue: Blade-to-trough friction: Check the alignment of the screw shaft. Adjust its level and straightness to stop the blades from scraping the trough wall. If blades are unevenly worn, grind or replace them. Damaged bearings: Turn off the power and check the bearings for wear. Replace any damaged bearings immediately and apply fresh lubricant. Material jamming: Clear out any blocked material inside the trough. Control the feeding speed to prevent overloading, and inspect the screw flights for any deformation.
- What causes the screw conveyor motor to overheat and how do I fix it?
Motor overheating is usually caused by four common issues. Follow these steps to fix them: Overloading: Reduce the feeding speed and clear any jammed material inside the trough. If the conveyor regularly operates under heavy loads, consider upgrading to a motor with higher power. Poor heat dissipation: Clean off any dust and debris from the motor surface to ensure the cooling vents are clear. Avoid running the motor in high-temperature environments for too long. Jammed bearings: Inspect the bearings for wear and tear. Apply fresh grease, and replace them immediately if they are damaged. Wiring faults: Check the electrical connections for loose wiring or aging cables. Repair or replace the damaged wiring right away.
- What should I do if the screw conveyor leaks material during operation?
Material leakage is usually caused by seal failures or structural wear. Check these three areas to fix it: Damaged seals: Inspect the trough seals and O-rings. Replace any aging or broken sealing components immediately to restore a tight seal. Trough or blade wear: Check for holes or thinned areas on the trough walls and screw flights. Repair or replace the worn sections right away, and set up a regular inspection schedule. Inlet/Outlet leaks: Adjust the sealing mechanisms at both the feeding inlet and discharge outlet. Install extra gaskets or sealing pads to stop materials from escaping.
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